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Liquid Preparation Module for Sterile Preparations
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  • Liquid Preparation Module for Sterile Preparations
Nuohuo

Liquid Preparation Module for Sterile Preparations


The CIP in -line cleaning system enables the automatic cleaning of designated equipment (such as tanks, pipelines, pumps, filters, etc.) and the entire production line. Without the need for manual disassembly or opening, within a preset time, cleaning liquid at a specific temperature is circulated and sprayed onto the inner surfaces of the equipment through sealed pipelines. It mainly comprises single or multiple cleaning liquid storage tanks, pipelines, distributors, booster pumps, reflux pumps, pneumatic control valves, acid -base metering pumps, plate heat exchangers, temperature controllers, conductivity detectors, liquid-level controllers, PLC touchscreens, control cabinets and other components.

Product Details

  • 产品描述
  • Automatic cleaning system composition

    The CIP in -line cleaning system enables the automatic cleaning of designated equipment (such as tanks, pipelines, pumps, filters, etc.) and the entire production line. Without the need for manual disassembly or opening, within a preset time, cleaning liquid at a specific temperature is circulated and sprayed onto the inner surfaces of the equipment through sealed pipelines. It mainly comprises single or multiple cleaning liquid storage tanks, pipelines, distributors, booster pumps, reflux pumps, pneumatic control valves, acid -base metering pumps, plate heat exchangers, temperature controllers, conductivity detectors, liquid-level controllers, PLC touchscreens, control cabinets and other components. 

     

    Conventional cleaning procedures

    Water pre-washing process 3~5min Temperature 40℃~50℃
    Alkali washing process 5~15min Temperature 60℃~80℃
    Intermediate water -washing process 3~5min Temperature 40℃~50℃
    Acid pickling process 5~10min Temperature 60℃~80℃
    Final water -washing process 3~6min Temperature 40℃~50℃

     

    CIP process diagram

     

    Modular CIP

    This system enables verifiable and on -line sampling cleaning for the production line.It is a process system composed of an internal or external circulation system,tanks,pipelines,heat exchangers,cleaning pumps,liquid-adding pumps and auxiliary equipment.Through the human -machine interface touchscreen and PLC control,it collects sensor data, and conducts real -time dynamic measurement and control of the state through a pH meter,conductivity meter,etc. It can choose to automatically recover a single-path cleaning liquid.This system has strong compatibility and is widely used in industries with high cleaning requirements,such as bio -fermentation and pharmaceuticals,to achieve a hygienic and aseptic effect.

     

    Performance characteristics

    The CGMP is designed in a compact way. and its installation. maintenance and debugging are simple and easy. All pneumatic and electrical components are imported. featuring stable and reliable performance. It adopts a modular structure composed of function blocks. allowing for a choice between manual and automatic control. The touch -screen provides operation prompts. which are intuitive and easy to understand. 
    Remove drug residues. prevent microbial contamination. and avoid cross -batch influence. 
    Meet the requirements of CGMP and realize the verification of the cleaning process. 
    It can rationalize the production plan and improve production capacity. 
    It is carried out according to the arranged procedures. Compared with manual cleaning operations. it can effectively prevent operational errors. improve cleaning efficiency. reduce labor intensity. save labor force and improve the quality of medicines. 
    Reduce cleaning costs;consume less water. cleaning agents and steam;extend the service life of machine components. 
    Safe and reliable. There is no need to disassemble the equipment. 

     

    System control

    Meet the requirements of FDA GAMP and CGMP
    Advanced charting functions
    Adopt advanced PAC (Programmable Automation Controller)
    Hierarchical password user management system
    Built -in data statistical analysis capability (CPK)
    Built -in error diagnosis and self- elimination function
    Built -in alarm and event monitoring, printing and recording
    Interactive manual control can be carried out through the touch- simulation interface

     

    Filesystem

    360°automatic cleaning ball, which can clean the tank without dead corners. It can automatically clean the pipelines, sampling valves, filter shells and the tank according to the verification process, and automatically confirm the cleaning effect of each process.

     

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