Contact Us
Phone
Address
No. 9 Xiongfeng East Road, Xiongzhou Industrial Park, Liuhe District, Nanjing City
Batching systems for oral liquid preparations and syrup preparations
Product Details
- 产品描述
-
The batching system for oral liquid and syrup needs to take into account the processing characteristics of high-sugar-content and high-viscosity materials,as well as the compliance requirements of pharmaceutical production.Its features are as follows:
High -precision batching: Equipped with precise metering devices(such as flow meters and load cells) to ensure that the raw material ratio erroris within a strict range, meeting the requirements for drug content uniformity.
Automated control The entire batching processisfuly utomated through thePLCsystem, reducing human intervention and minimizing the risks of contamination and operational errors.
Flexible adaptation: It can be compatible with various forms of raw materials (liquids, powders, etc.) and support rapid formula switching to meet the needs of multi-variety and small-batch production.
Safety interlocks: It has functions such as liquid-level alarm, overload protection, and emergency stop to prevent material waste and quality risks caused by misoperation or system failures.
Precise measurement and ratio: Equipped with high-precision weighing modules (forpowder raw materials such as sucrose and excipients) and viscous-resistant flow meters (for liquid raw materials) , ensuring that the ratio error of ingredients such as sugar, liquid medicine, and additives is≤0.5%, meeting the requirementsfor contentuniformity.
Efficient mixing and dissolution: An anchor-type+paddle-type combined stirring device is adopted, combined with a variable -frequency speed -regulation function.It can quickly dissolve easily-caking raw materials such as sucrose, and at the same time avoid the generation of bubbles in high-viscosity syrup due to excessive shearing, ensuring a uniform system without particle precipitation.
Anti-adhesion and easy-cleaning design: The parts in contact with the materials are made of 316L stainless steel, and the surface is mirror-polished (Ra≤0.6μm) to reduce syrup adhesion and residue.It supports in-line cleaning(CIP) , and a high-temperature alkaline-washing program is designed for sugar stain residues, meeting GMP cleanliness requirements.
Temperature and viscosity control: An integrated jacket heating/cooling system can precisely control the batching temperature (for example, the dissolution of sucrose requires 50-60℃ ) .At the same time, the consistency of the syrup is monitored in real- time through an on-line viscometer to ensure that the fluidity of the finished product meets the filling requirements.
Full-process traceability and compliance: Equipped with a PLC controlsystem, itautomatically records raw material information, stirring time, temperature, ratio parameters, etc., generating a complete audit trail record to meet the requirements of FDA Part 11 and GMP forelectronic records.
Flexible production adaptation: It supports multi-formula storage and rapid switching (such as syrups with different flavors and liquid medicines with different concentrations) , adapts to small-batch and multi-variety production, and the discharge port is designed with an anti-dripping structure to reduce material waste and contamination risks.
Keywords:
chemical equipment
pressure vessel manufacturing
Product Inquiry
If you have any questions, feel free to leave us a message, and we’ll get back to you as soon as possible.
Scan the QR code with WeChat to join us.
Switchboard:025-57504866 57506966
Direct dialing:025-57758440
Fax: 025-57506766
Email:yewubu@njnhjt.com
Address: No. 9, Xiongfeng East Road, Xiongzhou Industrial Park, Liuhe District, Nanjing City